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25yrs
   
 
Serving the pharmaceutical sector with quality engineering and related services

Shroff offers high quality and reliable EPCM services for the pharmaceutical sector that is interested in building new plants, expansion projects and technology up gradation. Our services are end to end and we manage the entire process of building and commissioning the plant on behalf of the client.

We have detailed knowledge of the regulatory requirements such as USFDA, MCA, MHRA etc. and help you build plants that are compliant to all major regulations and CGMP requirements. Engineers from Shroff support you from the initial idea to design, installation and commissioning as well as during the entire operational phase and through the next up gradation.

Highlights of expertise
 
Services offered
 
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q Plant Scale up & Basic Engineering
  This is a core strength of Shroff. Shroff is one of the very few engineering companies involved in process engineering where in we try and bridge the gap between process developed by the chemist in Lab/ R & D Centre to take it to the plant scale. This involves detailed study of the chemistry, finalising workable process route at plant scale including recovery systems, cost economical selection of equipment and material of construction, Automation & controls, effluent management & emission control, handling & transfer of variety of material etc. This requires detailed knowledge of chemistry, reaction kinetics, unit operations, usage of equipment technology for duty condition, involvement in trials of equipment etc. which Shroff possesses. Secrecy of technology related information is very important and customers feel very safe when they share technology with us considering our systems and integrity.

The key activities involved are :
  • Process scale up and assistance in laboratory scale process development,
    equipment trials
  • Material & Energy Balance
  • Man and Material Movement
  • Process & Utility equipment sizing & selection
  • Design & simulation of heat and mass transfer process equipment
  • Design of process hydraulics
  • Process flow diagrams & P & I Diagrams
  • Equipment specifications
  • Process control Philosophy & Process control logic
   
q Architectural, Civil and Structural Engineering
 
  • Statutory Approval drawing
  • Architectural working drawing
  • Civil & Structural Design & drawing
  • Road & Drainage Drawing
  • Tender for architectural, civil & structural work with BOQ
  • 3D Architectural façade/ perspective view
   
q Layout and Piping Engineering
 
  • Site Master Planning
  • Plot Plan
  • Equipment Layout & Civil information drawings
  • Preparation of Room book.
  • Piping Layout & Isometrics
  • Drawings for statutory approval
  • Specification for piping, valves & inline components and BOQ
  • Stress Analysis
  • Pipe Support Drawings & BOQ
  • Installation Tender
  • 3D plant Model
   
q HVAC Engineering
 
  • Ventilation, Air conditioning system design
  • Heat Load calculations & Design basis
  • Zoning, Air pressure/ leakage diagrams
  • Air Flow diagrams
  • Specifications of HAVC equipment and BOQ
  • Ducting layout
   
q Electrical Engineering
 
  • Load List
  • Single Line Diagram
  • Specification for electrical HT/ LT items and BOQ
  • Drawing for statutory approval
  • Layout for switchyard & Substation
  • Layout for power, lighting & earthing
  • Lightening protection system
  • Installation Tender
   
q Instrumentation Engineering
 
  • Instrument control philosophy
  • Specification for automation system like PLC/ SCADA/ DCS/ Local control panel & selection as per the application
  • Specification for field & control room instruments
  • PLC/ DCS related engineering
  • Layout for instrumentation
  • Installation details, specifications & BOQ
  • Hook up and wiring diagrams
   
q Mechanical Engineering
 
  • Design of fabricated equipment as per ASME, BS, IS codes
  • Specification & Fabrication details of equipment
  • Review of vendor’s fabrication drawings
   
q Environmental, health and safety Engineering
 
  • Design of treatment scheme of liquid effluent, solid effluent & gaseous emission.
  • Scrubbing/ absorption/ Adsorption system designs
  • Fire protection system design
  • Ventilation system
  • HAZOP studies
  • Risk Analysis studies
   
q Fire Protection Engineering
 
  • Prepare specification and tender for Installation
  • Prepare layout of fire hydrant, monitor system and sprinkler system
  • Prepare piping plan for underground piping
  • Prepare specification for pumps, jockey pumps, panels, etc.
  • Prepare specification for fire extinguishers and detection system
   
q Project Management
  For every project to become successful, there are two important aspects of the project. Project time line and project cost. At Shroff, we are very conscious about it and we always focus on it. We take pride in saying that we have a track record of completing most challenging projects in shortest possible time lines. More than 70% Repeat customers is the evidence of the same.

  • Establish Project co-ordination procedure and project design basis
  • Project Planning & monitoring
  • Project progress reporting & Tracking
  • Co-ordination with client on technical, commercial & timeline related matters
  • Co-ordination within SHROFF between various discipline of engineering to meet technical & time line requirement
  • Co-ordination with vendors & contractors
  • Co-ordination with construction site and site manager
  • Co-ordination with Inspectors
   
q Construction Management
  At Shroff, we believe that even if designs are done in time, procurement is done in time, construction is one area which is affected by environmental conditions, unskilled and skilled labors, non favorable weather conditions. Construction timelines are always squeezed and the same shall be done in safe manner. We support our customers by providing skilled construction managers/ engineers to ensure timely completion of construction, of course while following safety norms.

  • Construction related safety management
  • Construction planning & Monitoring the progress of work at site
  • Resource planning for contractor and monitoring of the same
  • Quality checks of raw material used and construction
  • Contractor’s bill certification
  • Giving clarifications on the design drawings
  • Co-ordination with home office for design clarifications
  • Solve site related problems
   
q Procurement Assistance
  We support our customers from finalizing the vendor list till equipment reaches site for installation. For every project to get completed in time, it is important that all the material is procured and delivered in time to site. At Shroff we consider this as our moral responsibility even if it is not written in the contract. Also, from our databank, we guide our clients to procure items at a reasonable cost. This has earned us good name and repeat customers.
   
q Inspection & Expediting
 
  • Obtain Vendor Drawing & Approval
  • Expediting deliveries till item reaches site.
  • Stage-wise & Final inspection of equipment
  • Dispatch clearance & Bill certification
  • Maintain Material Procurement Status chart
   
q Documentation
 
  • Assist client in obtaining DQ, IQ, OQ & PQ.
   
q Commisioning Assistance
 
  • Preparation of operating manuals
  • Water trials
  • Trial production
  • Commercial scale production
 
Our specific areas of expertise and experience in the pharmaceutical industry
include designing and building the following types of plants.
API Plant:
 
Fermentation & Biotech Plant
 
Formulation Plant
 
Solvent Recovery Plant
 
Inhalation Anesthetics
 
Pharma Intermediates
 
R & D Centres
 
Quality  Control Laboratories